微特电机 ›› 2025, Vol. 53 ›› Issue (7): 33-37.

• 设计分析 • 上一篇    下一篇

基于流固耦合的车用电机冷却水道结构优化

胡余生1,2,李嘉浩3,贾金信1,2,赵世伟3,曹江华3,宋  繁3,刘敏豪3   

  1. 1. 珠海格力电器股份有限公司,珠海 519000;  2. 广东省高速节能电机系统企业重点实验室,珠海 519000; 3. 华南理工大学电力学院,广州 510641
  • 出版日期:2025-07-28 发布日期:2025-08-08
  • 作者简介:胡余生( 1978—) ,男,博士研究生,高级工程师,研究方向为磁悬浮制冷离心压缩机等。 李嘉浩( 2000—) ,男,博士研究生,研究方向为特种电机多物理域分析与优化设计。

Structural Optimisation of Cooling Waterway for Vehicle Motors Based on Fluid-Solid Coupling

HU Yusheng1,2,LI Jiahao3,JIA Jinxin1,2,ZHAO Shiwei3,CAO Jianghua3,SONG Fan3,LIU Minhao3   

  1. 1. GREE Electric Appliances,INC. of Zhuhai,Zhuhai 519000, China;  2. Guangdong Provincial KeyLaboratory of High-Speed and Energy Conservation Motor System,Zhuhai 519000, China; 3. School of Electric Power Engineering,South China University of Technology,Guangzhou 510641, China
  • Online:2025-07-28 Published:2025-08-08

摘要: 针对车用永磁同步电机在限定空间内温升严重的问题,以一台功率为 40 kW 的液冷永磁同步电机为例,基于假设建立三维流固耦合传热模型,并搭建实验平台,验证该模型的有效性。 进一步探究了轴向水道弯折处宽度和圆角半径等结构参数对绕组端部最大温度、进出水口压差和水道最大流速的影响规律,并结合多目标优化算法对所提出的水道关键参数进行优化,结果表明优化方案的散热性能和水道流阻相对于初始方案得到了明显改善,为提升车用电机冷却水道的综合性能提供参考。

关键词: 车用电机, 水道参数, 流固耦合, 多目标优化

Abstract: Aiming at the serious problem of temperature rise in the limited space of a permanent magnet synchronous motor for vehicles,the research takes a power 40 kW liquid cooled permanent magnet synchronous motor as an example, establishes a three-dimensional fluid-structure coupling heat transfer model based on reasonable assumptions,and sets up an experimental platform to verify the effectiveness of the model,the article further explores the effects of structural parameters such as the width and corner radius at the bending sections of the axial water channel on the winding end maximum temperature,inlet and outlet pressure difference and the maximum flow rate of the channel,and combines the multi-objective optimization algorithm to optimize the key parameters of the proposed water channel. The results show that the heat dissipation performance and the flow resistance of the channel are significantly improved compared with the initial scheme, providing reference for enhancing the overall performance of vehicle motors cooling waterway.

Key words: electric vehicle motor,waterway parameters,fluid-structure interaction,multi-objective optimization

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