微特电机 ›› 2025, Vol. 53 ›› Issue (10): 5-12.

• 理论研究 • 上一篇    下一篇

高速电机多层转子护套温度与应力场耦合分析

李润鹤,胡  岩,曹  力   

  1. 沈阳工业大学 电气工程学院, 沈阳 110870
  • 出版日期:2025-10-28 发布日期:2025-10-28

Coupling Analysis of Temperature and Stress Field of Multilayer Rotor Sleeve for High-Speed Motor

LI Runhe,HU Yan,CAO Li   

  1. School of Electrical Engineering,Shenyang University of Technology,Shenyang 110870,China
  • Online:2025-10-28 Published:2025-10-28

摘要: 表贴式高速永磁同步电机通常采用非导磁的合金钢或非金属复合材料作为保护套来固定永磁体。 以一台功率为 45 kW、转速为 45 000 r / min 的表贴式高速永磁电机为研究对象,采用有限元法,分别选择双层钛合金、外侧钛合金内侧碳纤维、外侧碳纤维内侧钛合金的护套结构进行机械应力、涡流损耗、温度场和热应力分析以及对比分析。 相较于单层钛合金护套,多层钛合金护套可以降低护套厚度并改善应力分布,也能满足转子强度需求。 复合护套相较于双层钛合金护套的涡流损耗更小,在相同冷却条件下,复合护套定子侧温度不变但转子侧温度降低。热应力耦合分析展现出转子温度场不均匀分布对转子应力分布的影响。

关键词: 高速永磁同步电机, 复合护套, 转子强度分析, 温度场分析

Abstract: Surface-mounted high-speed permanent magnet synchronous motors often use non-magnetic alloy steel or non-metallic composite materials as protective sleeves to fix the permanent magnets. A power 45 kW,speed 45 000 r/min surface-mounted high-speed permanent magnet motor was taken as the research object. The finite element method was used to analyze the mechanical stress,eddy current loss,temperature field,and thermal stress of the sleeve structures,which were double-layer titanium alloy,outer titanium alloy with inner carbon fiber,and outer carbon fiber with inner titanium alloy,and the comparative analysis was carried out. Compared with a single-layer titanium alloy sleeve, a multi-layer titanium alloy sleeve can reduce the sleeve thickness and improve stress distribution,while multi-layer composite sleeves can also meet the rotor strength requirements. Compared with the double-layer titanium alloy sleeve,the composite sleeve has less eddy current loss. Under the same cooling,the stator side temperature of the composite sleeve was unchanged,but the temperature of the rotor side was reduced. The thermal stress coupling reflected the influence of the uneven distribution of the rotor temperature field on the rotor stress distribution.