微特电机 ›› 2020, Vol. 48 ›› Issue (11): 42-46.

• 驱动控制 • 上一篇    下一篇

结构与冷却介质对车载电机控制器散热的影响

霍达, 翟黎明, 张越晗   

  1. 东风汽车公司技术中心,武汉 430000
  • 收稿日期:2020-04-02 出版日期:2020-11-28 发布日期:2020-11-24
  • 作者简介:孟淑平(1991—),女,硕士,工程师,研究方向为电机驱动与高精度控制。

Influence of Structure and Cooling Medium on Heat Dissipation of Vehicle Motor Controller

HUO Da,ZHAI Li-ming,ZHANG Yue-han   

  1. 1. Dongfeng Motor Corporation Technology Center,Wuhan 430000,China
  • Received:2020-04-02 Online:2020-11-28 Published:2020-11-24

摘要: 车载电机控制器的核心器件IGBT为主要发热源,以一种pin-fin式IGBT的车载电机控制器作为研究对象,通过改变散热器进出水口的位置,对比进出水口的不同布置方法对IGBT散热效果的影响。通过改变冷却介质,分别将水、油、乙二醇水溶液作为冷却介质,对比不同冷却介质对IGBT散热效果的影响。从三维流道中提取出二维对称截面,采用一种在k-ε湍流模型下的二维流固耦合热计算方法,有效减少计算成本。由分析得出,进出液口位置布置在宽度方向的正中间会得到最好的散热效果及最小的流阻。油液对pin-fin式IGBT散热效果非常差,不适用于对IGBT的间接散热。在65 ℃时,乙二醇水溶液散热效果相比水的差16%。

关键词: IGBT, 冷却介质, 散热器结构, 油冷, 二维流道

Abstract: IGBT, the core device in the on-board motor controller, is the main source of heat. An on-board motor controller using pin-fin IGBT is taken as the research object. By changing the position of radiator inlet and outlet, the influence of different arrangement methods on the heat dissipation effect of IGBT was compared. By changing the cooling medium, water, oil and EGW were respectively used as the cooling medium to compare the influence of different cooling medium on the heat dissipation effect of IGBT.A two-dimensional symmetric cross section was extracted from the three-dimensional flow passage, and a two-dimensional fluid-solid coupling thermal calculation method based on k-ε turbulence model was adopted to effectively reduce the computational cost. It was concluded that the best heat dissipation effect and the smallest flow resistance could be obtained when the inlet and outlet position was arranged in the middle of the width direction. The heat dissipation effect of oil on pin-fin IGBT is very poor, so it is not suitable for the indirect heat dissipation of IGBT. At 65℃, the cooling effect of EGW is 16% worse than water.

Key words: IGBT, cooling medium, radiator structure, oil cooling, 2D-model

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