微特电机 ›› 2025, Vol. 53 ›› Issue (8): 71-77.

• 生产技术 • 上一篇    下一篇

电梯曳引永磁电机匝间短路故障特征分析

张  伟1,曹  伟1,张晓欣1,张永举1,张  锦2,李文龙2   

  1. 1. 江苏省特种设备安全监督检验研究院,苏州 215200;2. 南京理工大学 自动化学院,南京 210094
  • 出版日期:2025-08-28 发布日期:2025-08-28
  • 作者简介:张伟( 1986—) ,男,硕士学位,高级工程师,研究方向为机电类特种设备智能化研究。

Analysis of Inter-Turn Short Circuit Fault Characteristics of Elevator Traction PMSM

ZHANG Wei1,CAO Wei1,ZHANG Xiaoxin1,ZHANG Yongju1,ZHANG Jin2,LI Wenlong2   

  1. 1. Jiangsu Special Equipment Safety Supervision and Inspection Institute,Nanjing 215200,China;
    2. School of Automation,Nanjing University of Science and Technology,Nanjing 210094,China
  • Online:2025-08-28 Published:2025-08-28

摘要: 电梯曳引电机发生匝间短路故障会导致绕组电流分布失衡、局部热点等问题,从而显著降低电机运行的稳定性和可靠性。 针对该故障,通过建立电机匝间短路故障的数学模型,分析不同故障严重程度下电磁场分布、定子磁链等特性变化规律,为故障特征提取提供理论支撑。 构建曳引电机在多种匝间短路状态下的电磁场有限元模型,系统探讨故障对电机性能的影响,重点分析在电动与制动工况下,电流分布、谐波特性及转矩脉动等关键性能指标的变化。 仿真结果表明,匝间短路会引起电机三相电感不对称,导致三相电流中三次谐波分量显著增强,从而加剧转矩脉动现象,且在电动工况下表现更为明显。 通过对三相电流基波幅值及三次谐波的综合分析,初步判断匝间短路故障发生的绕组,为实现故障的早期识别与定位提供理论依据。 实验验证结果与仿真结论高度一致,验证了有限元模型和提取特征的有效性。

关键词: 永磁同步电机, 匝间短路故障, 有限元模型, 电梯

Abstract: Elevator traction motors experiencing inter-turn short circuit faults exhibit unbalanced winding currents and local hot spots, which significantly degrade operational stability and reliability. To investigate this fault, a mathematical model of the motor under inter-turn short circuit conditions was developed to analyze variations in electromagnetic field distribution and stator flux linkage at different fault severity levels, thereby providing theoretical support for feature extraction. A finite-element model of the traction motor was then constructed for multiple inter-turn short circuit states,and the fault ’ s impact on motor performance was systematically examined. Key performance indicators such as current distribution, harmonic content, and torque ripple were analyzed under both motoring and braking conditions. Simulation results indicate that inter-turn short circuits induce asymmetry in the motor ’ s three-phase inductances and significantly increase the third-harmonic component in the phase currents, thereby exacerbating torque ripple, with a more pronounced effect in the motoring condition. By jointly analyzing the fundamental amplitude and third-harmonic content of the threephase currents,the faulty winding can be preliminarily identified,providing a theoretical basis for early fault detection and localization. Experimental results closely agree with simulation outcomes,validating the accuracy of the finite-element model and the effectiveness of the extracted fault features.

Key words: permanent magnet synchronous motor,inter-turn short circuit fault,finite element model,elevator