微特电机 ›› 2025, Vol. 53 ›› Issue (6): 1-.

• 理论研究 •    下一篇

双槽正弦调制的不均匀分布转子感应电机温升及转子热应力分析

张  旭1,鲍晓华1,闫强波2,王源渊2,朱天翔3
  

  1. 1. 合肥工业大学 电气与自动化工程学院,合肥 230009;   2. 南阳防爆电气研究所有限公司,南阳 473008;  3. 合肥恒大江海泵业股份有限公司,合肥 231131
  • 出版日期:2025-06-28 发布日期:2025-06-27
  • 作者简介:张旭( 2000—) ,男,硕士研究生,研究方向为电机优化设计、特种电机起动性能分析。 鲍晓华( 1972—) ,男,教授,博士生导师,研究方向为电机优化设计、大型电机和高低速电机等。 闫强波( 1988—) ,男,助理工程师,研究方向为防爆电机设计。 王源渊( 1994—) ,男,助理工程师,研究方向为防爆电器设计。 朱天翔( 1997—) ,男,硕士研究生,研究方向为编程与网络计算。

Analysis of Temperature Rise and Rotor Thermal Stress of Unevenly Distributed Rotor Induction Motor with Double-Slot Sinusoidal Modulation

ZHANG Xu1,BAO Xiaohua1,YAN Qiangbo2,WANG Yuanyuan2,ZHU Tianxiang3   

  1. 1. School of Electrical Engineering and Automation,Hefei University of Technology,Hefei 230009,China;
    2. Nanyang Explosion Protected Electrical Apparatus Research Institute,Nanyang 473008,China;
    3. Hefei Hengda Jianghai Pump Co. ,Ltd. ,Hefei 231131,China
  • Online:2025-06-28 Published:2025-06-27

摘要: 为优化功率谱分布,双槽正弦调制的不均匀分布转子感应电机采用不对称转子结构,部分区域转子槽分布密集且齿槽狭窄,导致频繁起动或持续运行时密集区损耗增加,温升加剧,影响材料性能,易引发应力集中区断裂。 针对该问题,研究基于二维电磁场损耗模型计算电磁损耗,并构建三维温度场仿真模型,将二维损耗密度作为热源添加到三维瞬态温度场,模拟瞬态温升过程。 通过对功率为 900 kW 水冷双槽正弦调制的不均匀分布转子感应电机仿真分析,获得各部件温度分布,并基于温度场结果进行热固耦合仿真,指出转子导条易断裂位置,为双槽正弦调制的不均匀分布转子感应电机的热优化设计提供参考。

关键词: 双槽正弦调制不均匀分布转子, 损耗, 温升, 转子热应力

Abstract: To optimize the power spectrum distribution, the unevenly distributed rotor induction motor with double-slot sinusoidal modulation adopts an asymmetric rotor structure, with dense rotor slot distribution and narrow tooth grooves in some regions. This results in increased loss in the dense area during frequent starting or continuous operation, and increased temperature rise. The increased temperature rise affects the material performance and is prone to triggering the fracture in the stress concentration area. To address this challenge, the present study utilizes a two-dimensional electromagnetic field loss model to calculate the electromagnetic loss. It also employs a three-dimensional temperature field simulation model, loading the two-dimensional loss density as a heat source to simulate the transient temperature rise process. Through the simulation and analysis of a power 900 kW water-cooled proposed motor, the temperature distribution of each component is obtained. Based on the temperature field results, thermoset coupling simulation is carried out, pointing out the location of the rotor guide bar prone to fracture. This provides a reference for the thermally optimized design of the proposed motor.

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