微特电机 ›› 2026, Vol. 54 ›› Issue (7): 93-96.

• 生产技术 • 上一篇    

步进电机用某型环氧胶黏剂等效固化工艺研究

王桢楠,汪迪坤,徐  磊   

  1. 中国电子科技集团公司第二十一研究所,上海 200233
  • 出版日期:2026-07-28 发布日期:2026-07-28

Research on Equivalent Curing Process of Certain Type of Epoxy Adhesive for Stepper Motors

WANG Zhennan,WANG Dikun,XU Lei   

  1. No. 21 Research Institute of CETC,Shanghai 200233,China
  • Online:2026-07-28 Published:2026-07-28

摘要: 针对步进电机转子生产中传统固化工艺周期长、易导致转子错位发生滑动的问题,本研究提出某型单组分环氧胶黏剂的“ 温度 160 ℃ 和时间为 15 ~ 20 min” 高温短时等效固化工艺。 通过差示扫描量热法( differential scanning calorimetry,DSC) 解析固化动力学参数,结合热重分析( thermogravimetric analysis,TGA) 与力学性能测试,验 证该工艺与“ 温度 120 ℃ 和时间为 2 h” 标准工艺的等效性。 结果表明:温度为 160 ℃ 工况下,完全固化理论时间为
8. 693 min,“ 160 ℃ 和 15 ~ 20 min” 工艺可确保固化完全;两种工艺的固化率均接近 100%,热稳定性参数差异小于 5%;常态与高温下剪切性能相当,低温下强度略低但满足工程需求。 该工艺可使生产效率提升 75%,为电机制造的工艺优化提供了高效可靠的解决方案。

关键词: 环氧胶黏剂, 等效固化, 步进电机, 固化动力学, 热稳定性, 力学性能

Abstract: To address the issues in the production of stepper motor rotors with traditional curing processes such as long cycles and slippage caused by rotor misalignment. This study proposes a high-temperature,short-time equivalent curing process of a certain single-component epoxy adhesive at " temperatures 160 ℃ and 15 ~ 20 minutes. " The curing kinetics parameters were analyzed using differential scanning calorimetry ( DSC),and combined with thermogravimetric analysis ( TGA) and mechanical property tests,the equivalence of this process to the standard " temperatures 120 ℃ and 2 hours" process was verified. The results show that the theoretical time for complete curing at temperatures 160 ℃ is 8. 693 minutes,and the " 160 ℃ and 15~ 20 minutes" process can ensure complete curing;the curing rates of both processes are nearly 100%,and the differences in thermal stability parameters are less than 5%;shear performance at normal and high temperatures is comparable,with slightly lower strength at low temperatures but still meeting engineering requirements. This process can improve production efficiency by 75%,providing an
efficient and reliable solution for process optimization in motor manufacturing.

Key words: epoxy adhesive, equivalent curing, stepping motor, curing kinetics, thermal stability, mechanical properties

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