微特电机 ›› 2026, Vol. 54 ›› Issue (3): 32-36.

• 设计分析 • 上一篇    下一篇

双路旋变解码微系统的设计与实现#br#

蒋炯炜,张红强   

  1. 中国电子科技集团公司第五十八研究所,无锡 214000
  • 出版日期:2026-03-28 发布日期:2026-03-27
  • 作者简介:蒋炯炜( 1986—) ,男,硕士研究生,高级工程师,主要研究方向为集成电路验证与应用。

Design and Implementation of a Dual-Channel Rotary Transducer Decoding Microsystem

JIANG Jiongwei,ZHANG Hongqiang   

  1. The 58th Research Institute,CETC,Wuxi 214000,China
  • Online:2026-03-28 Published:2026-03-27

摘要: 双路旋变解码微系统应用场景主要针对机器人、无人机、电动汽车等多轴伺服控制系统,可以为安装在电机内部的旋转变压器提供多频率多幅值的激励信号,对旋转变压器实时反馈的正余弦信号进行解调,计算出当前电机旋转的实时角度,通过串行或并行的方式将角度数据传输给控制器,完成双电机的同步闭环控制。 市场对产品的小型化要求越来越高,一体化趋势随着当代科技水平的不断发展越来越明显。 为解决高集成度产品在空间适配、质量控制、可靠性提升及成本优化方面的需求,通过减少布线和连接部件,实现系统紧凑性与经济性的双重目标。从原理设计、仿真验证、封装工艺 3 个维度,介绍一款可同时驱动和解码两路旋转变压器的微系统,集成度较传统分立方案提升近 50%,有效解决了传统方案在紧凑空间场景下的适配难题。 该方法可以很好地满足用户小型化的需求,而且无需进行流片,开发周期短,成本相对较低。

关键词: 微系统, 双路同步控制, 旋转变压器, 小型化

Abstract: The dual-channel rotary encoder decoding microsystem is primarily applied in multi-axis servo control systems for robots,drones,electric vehicles,and other applications,which can provide multi frequency and multi amplitude excitation signals for the rotary transformer, which is installed inside the motor. It can demodulate the real-time feedback sine and cosine signals of the rotary transformer,calculate the real-time angle of the current motor rotation,and transmit the angle data to the controller through serial or parallel means to complete the closed-loop control of the motor. With the continuous development of contemporary technology,the market ' s demand for product miniaturization is becoming higher,
and the trend towards integration is becoming more apparent. To meet the needs of high-integration products in terms of space adaptation,weight control, reliability enhancement, and cost optimization, the dual goals of system compactness and economy are achieved by reducing wiring and connecting components. This article introduces a microsystem that can simultaneously drive and decode two rotary transformers from three dimensions, principal design,simulation verification,and packaging process. The integration level of this system is nearly 50% higher than that of traditional discrete solutions, effectively solving the adaptation challenges faced by traditional solutions in compact space scenarios. This module not only meets the needs of users for miniaturization,but also does not need remanufacture of wafers,and has a short development cycle,and costs low relatively.

Key words: microsystem, dual-synchronous control, rotary transformer, miniaturization

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